ECU Swapping, Installing Boost Jets
& Other Notes:
 
Engine Basics: 

Internal combustion engines are, at the most basic level, air pumps.If you pump more air through them you will get more power.  Thereare some little details that get in the way of this simplistic view, butit works well for this discussion.  Turbo and Super chargers createpower by forcing more air through the engine.  Porting and polishing,valve lift and duration, and all the other little tricks create more powerby forcing more air through the engine.  Intercoolers and cold airinduction systems create power by making the air that is forced throughthe engine more dense, which means more air is forced through the engine. Trick exhaust systems allow the air to leave the engine faster which meansmore air can be forced through the engine. 

There are three things needed for an engine to run; air, fuel, and spark. The ECU measures how much air is flowing into the engine, controls howmuch fuel is sent to each cylinder, and when the mixture is burned. The ECU also measures the oxygen content of the exhaust so that it cankeep the mixture of air and fuel at a safe (and efficient) level to minimizedetonation while maximizing power. 

Why the ECU programming is important: 

Nissan engineers were given a specific set of operating parameters forthe VG30DE(TT) engine.  They wrote a map of fuel/air/timing settingsto match the parameters given.  This did not include the performancegoodies we add to our cars.  The operating parameters for the stockECU setup cover 0 - 7000 rpm, 0 - 155mph, 0 - 300 hp, 92 octane gas. Whenthe engine operates outside of these assumptions, the ECU does not havethe information needed to make a safe and efficient setting of the fuel/airmix or ignition timing.  It will make assumptions and the engine willrun, but it will not be at an optimum level. 

On an otherwise stock 300ZXTT, increasing the boost level will increasepower dramatically.  It will also increase the risk of detonation. Detonation will do some damage to the engine every time it happens. It may be as simple as erosion of the spark plug electrode or as drasticas a hole in the piston.  If detonation occurs for a long enough time,it will destroy the engine, possibly beyond repair. 

Some ECU reprogramming companies simply remove the top speed limiterand assume the driver will not drive really hard very often and not destroythe engine.  Others will simply increase the amount of fuel deliveredat full throttle, while this will limit the possibility of detonation itwill not be efficient and may not give maximum power. 

Jim Wolf Technology rewrote the entire fuel/air/timing map to optimizethe settings for power.  They also greatly expanded the size of themap to provide settings far beyond the stock map.  They have customizedsetups for just about every combination of aftermarket performance goodiesavailable on the market.  I have seen JWT chips for cars with twinintakes and 370cc, 485cc, and 555cc injectors; all of the above with nitrousinjection; all of the above with 100+ octane race gas.  You get mypoint.  JWT also took the additional effort to get the standard programcertified by the CARB so it is legal to install in cars operated on thehighway in all 50 states.  I am not aware of any other ECU reprogrammerthat has made that effort for our cars. 

While having a JWT chip in your ECU will not guarantee you won't getdetonation, it is far less likely than with most of the other ECU chips. 

Steve Simmons 

Installation: 

What would a modified TT be without upgraded software? Heh! Not nearlyas much fun as it could be! Jim Wolf is the dominate manufacturer of aftermarketECUs for Nissan vehicles & is the unit I installed for this page. 

Swapping the ECU: 

Installation is simple & takes about 15 minutes to do. 

1. Disconnect the negative battery terminal & make sure that itcan't reconnect. 

2. Remove the passenger side floor mat & peel the carpet from thetop of the firewall down. It's held on with some velcro to a wooden panel(1.). Remove the 4 bolts holding the wooden panel to the firewall& pull it out. (2.

3. There are three bolts holding the ECU's mounting bracket to the firewall,remove them to 'flip' the ECU out of it's hiding place. (3.) Unscrewthe bolt holding the blue plug into the side of the ECU, this should freeup the ECU & mounting bracket. (4.

4. Remove the 4 screws holding the ECU in the mounting bracket. ExchangeECUs & reverse the steps to re-install. NOTE: Make sure thatthe blue plug is seated evenly all the way across. Just because the boltis tightened doesn't mean the plug is seated... 

Here are some other views of the inside of the ECU if you should everhave to switch chips out:  

NOTE: ***Before doing anything tothe inside of the ECU, make sure you understand ESD. ElectroStaticDischarge is a killer of sensitive electronics.Your body is capable of storing enough electrical charge to toast certaincomponents. If you own a grounding strap, use it. If not, make sure youhold onto something that is grounded (you basically want to shock yourselfon something other than the ECU!) to prevent ESD.*** 

This is the inside of a '90 model ECU. There are some differences fromyear to year. The second board hides the modified EPROM (5.) &must be unscrewed to swap it out, it's attached to the main board by aribbon cable. 'Flip' it over to the side, exposing the EPROM (6.)The chip with the white sticker on it is the JWT EPROM. The EPROM comesout by gently pulling from the two ends that don't have pins coming out.Be EXTREMELY careful when doing this to pull the chip straight up, otherwiseit's possible to bend or worse yet, break off the delicate pins! When placingthe chip in the empty socket (7.) make sure the end of the chipwith the 'notch' in it is toward the end of the socket with a notch too,you can also look for the trace numbered 1 coming out from under the socketon the board. Because I was already there, I took off the back of the ECU(8.) to look at the quality of JWT's work... first class! 

Installing the Boost Jets: 

The ECU doesn't do much without the boost jets. This is where the horsepowercomes from. They're about the same size & shape as a .22 caliber hollowpoint bullet. Except they have a 1 or 1.25mm hole through them (9.). 

The jets fit in the end of the wastegate vacuum hoses. These attachto the fittings on the bottom side of each intake pipe before the rubberintake hose that feeds each throttle body. To do the driver side (10.),grab the squeeze clamp (11.) with a pair of pliers & move itdown the hose, then pull the hose free from the pipe. Insert the boostjet 'nose' first into the hose (12.). When reseating the hose, theyget pushed further in. Be VERY careful not to drop them down intothe engine compartment. The passenger side (13.) is a little moredifficult. Remove the rubber intake hose feeding the throttlebody (14.)to get to the fitting on the intake pipe. Loosen the hose clamps &slide it off. Stick a shop rag in the intercooler tubing to keep anythingfrom falling in. Repeat the procedure from the driver side (15.).Then reattach the intake hose. 


 

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

 
0 total comments, spanning 0 pages.
Showing 0 to 0
Sign in to make a comment.


Submitted by xxx@******.com

Revision 0
Article submitted on 1 May 2010
Last modified on 4 May 2010
Viewed 5572 times

Please enable / Bitte aktiviere JavaScript!
Veuillez activer / Por favor activa el Javascript![ ? ]